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5-10L PET Bottle Rotary Water Filling Machine
This machine integrates the functions of washing, filling and sealing, which can meet the filling requirement of different liquids. It is an efficient and full-action liquid packaging equipment.
Main features:
1. Adopt bottle feeding dial wheel direct connection technology and bottleneck locking transmission technology.
2. Adopt bottle clip transmission technology, the bottle type can be changed more freely.
3. Complete filling and capping in one turn, so the bottle wear is small. The transmission is accurate and stable, and the bottle type is convenient to change.
4. High speed and large flow filling valve, filling speed, accurate liquid level without liquid loss.
5. All parts in contact with liquid are made of high quality stainless steel materials or food-grade engineering plastics. Most of the electrical systems are imported components, which meet the national food hygiene standards.
6. Adopt frequency conversion speed control, programmable logic controller (PLC) control, realize the whole process of automatic control from bottle into the machine to packaging. Production capacity can be adjusted according to the need, frequency control, stable and reliable.
7. Using magnetic clutch screw cap, torque can be adjusted to ensure the quality of screw cap.
Rinsing Part
1)The bottle holders are made of SUS304 stainless steel
2) The rotation of the clamp is controlled by a transition device arranged at the nozzle below the bottle mouth
3), the sealing material in contact with the product is food grade ozone resistant material
4), pump control washing bottle supply water, the pressure of the bottle can reach 1.2-2㎏/㎝2
5) Anti-splash device for washing bottles.
Filling Part
1) All stainless steel structure: the filling valve is made of SUS304, with a guide ring to avoid friction; O-type silica gel high temperature resistant sealing ring, with no bottle no filling, good sealing performance, filling speed, accurate liquid level and other advantages. The finished storage tank is SUS304 stainless steel tank with automatic liquid level control.
2) Internal structure of the base: drive device with variable speed and star transmission gear.
Capping Part
1) The bottle feeding is guided by the bottle mouth type dial wheel device of the filling machine.
2) Adopt advanced pick-place magnetic force to adjust the torsion form, the tightness of the screw cap can be adjusted, and equipped with a height regulator suitable for sealing all kinds of LIDS.
3) Bottle delivery chain: The transmission motor adopts frequency conversion speed regulation, and the two-in-one filling keeps synchronized, which can effectively prevent the bottle from tipping over; The bottle delivery chain is equipped with photoelectric switch, which can control the three-in-one filling machine to slow down and stop in case of fallen bottle.
Main Technical Parameter:
Production Name | CGF12-12-4 |
Working Station | Washing Heads: 12 PCS |
Filling Heads: 12 PCS | |
Capping Heads: 4 PCS | |
Production Capacity | 1000BPH/10L(Based on 28mm bottle mouth) |
Applicable Drink | Drinking Water |
Applicable Bottle | PET Bottle(5-10L) |
Applicable Cap | Plastic Caps |
Washing Principle | Overturn Water Rinsing |
Bottle Washing Water Pressure | ≥0.35 Mpa |
Filling Principle | Pressure Filling |
Filling Temperature | Room Temperature |
Filling Pressure | Normal Pressure |
Suitable Bottle Diameter | 155-210 mm |
Suitable Bottle Height | 320-440 mm |
Capping Principle | Screw (Magnetic Force) |
Suitable Cap Diameter | Φ40-50 mm |
Working Air Pressure | 0.6 Mpa |
Air Consumption | 0.8 m3/min |
Power Supply | AC 380V/50HZ |
Total Power | About 6.42 Kw |
Overall Dimension(mm) | 3150x2100x2300mm |
Overall Weight(Kg) | 4200kg |
Components List:
No. | Item | Brand |
1 | PLC | Japan Omron |
2 | Touch Screen | Japan Omron |
3 | Control System | Germany Schneider |
4 | Intermediate Relay | Germany Schneider |
5 | Thermal Relay | Germany Schneider |
6 | AC Contactor | Germany Schneider |
7 | Air Switch | Germany Schneider |
8 | Sensor | Korea Autonics |
9 | Optoelectronic Switch | Korea Autonics |
10 | Proximity Switch | Korea Autonics |
11 | Air Cylinder | Taiwan AIRTAC |
12 | Magnetic Valves | Taiwan AIRTAC |
13 | Pressure Regulating Valve | Taiwan AIRTAC |
14 | Pneumatic Element | Taiwan AIRTAC |
15 | Pneumatic Tee | Taiwan AIRTAC |
16 | Pump | China NanFang |
17 | Stainless Steel | Korea Posco SUS304 |